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Laser Cladding Machine

  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Shaanxi

  • Validity to:

    Long-term effective

  • Last update:

    2023-10-05 03:37

  • Browse the number:

    271

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Company Profile

Xi'an Guosheng Laser Technology Co., Ltd

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Contact：guosheng(Mr.)  

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Area：Shaanxi

Address：Shaanxi

Website：http://www.guoshenglaser.com/ http://guosheng.kartionsports.com/

Product Details

Products Description

Laser Cladding Machine is an advanced metal surface repair and coating technology equipment. Its main principle is to heat the metal powder to a molten state through the irradiation of the laser beam, then spray it onto the surface of the workpiece to form a layer of metal coating, thereby realizing surface repair, coating, alloying and other functions.


The product usually comprises a laser generator, optical system, powder injection system, motion control system and so on. The laser generator generates a high-energy-density laser beam, which is focused and positioned by the optical system and precisely irradiated to the surface of the workpiece. The powder injection system sends the metal powder into the irradiation area of the laser beam, and through the thermal action of the laser energy, the powder is melted and sprayed onto the surface of the workpiece. The motion control system controls the movement of the workpiece and the laser head to achieve uniform coverage of the coating.


The product has many advantages, such as high efficiency, high precision, low heat-affected zone, no pollution, etc. It can be widely used in aerospace, automobile, shipbuilding, energy, chemical and other fields to repair wear, corrosion, cracks and other defects on the surface of parts, and improve the service life and performance of parts. At the same time, it can also be used to coat different types of metals and alloys, to achieve material alloying, additive manufacturing and other applications, which has broad market prospects and application potential.

 

Technical Advantages

1. Precision: offer high precision in depositing the material onto the substrate, allowing for tight tolerances and intricate designs.

 

2. Versatility: the process can be used to deposit a wide range of materials, including metals, alloys, ceramics, and composites, making it suitable for a variety of applications.

 

3. Efficiency: laser cladding can be completed in a single step, reducing the need for multiple manufacturing steps and decreasing the overall manufacturing time.

 

4. Reduced waste: the precise control of material deposition reduces waste and material usage, resulting in cost savings and environmental benefits.

 

5. Enhanced material properties: laser cladding can improve the surface hardness, wear resistance, and corrosion resistance of the substrate, leading to longer component lifetimes.

 

Application

The applications of Laser Cladding Machine include:

 

Aerospace industry: producing coatings for turbine blades, engine components, and aircraft parts

 

Automotive industry: producing coatings for engine blocks, transmission gears, and exhaust systems

 

Energy industry: producing coatings for power generation machines, such as gas turbines, steam turbines, and wind turbines

 

Medical industry: producing coatings for medical implants and surgical instruments

 

Project Case

Project: Laser Cladding of End Cap for Pump Application 

 

Objective:
To improve the wear and corrosion resistance of an end cap used in a pump application by Laser Cladding Machine with a high-performance material.

 

Background:
End caps are critical components in pump applications as they provide a seal at the end of the pump housing and prevent the leakage of fluids. However, these end caps are subjected to wear and corrosion due to harsh operating conditions, such as high pressure and abrasive fluids. To address this issue, laser cladding can be used to add a layer of material onto the surface of the end cap to improve its resistance to wear and corrosion.

 

Solution:
The project involved laser cladding the end cap with a high-performance material that is suitable for the harsh operating conditions of the pump application. The laser cladding process used a CO2 laser to deposit a layer of tungsten carbide onto the surface of the end cap. Tungsten carbide is a hard and wear-resistant material that is suitable for abrasive and erosive environments.

The laser cladding process was carried out in a controlled environment to ensure the quality and consistency of the coating. The end cap was first cleaned and prepped to remove any contaminants from the surface. The laser was then programmed to deposit a layer of tungsten carbide onto the surface of the end cap using a precise and controlled process.

 

Results:
The laser cladding process successfully added a layer of tungsten carbide onto the surface of the end cap, significantly improving its resistance to wear and corrosion. The end cap was tested in a simulated pump environment and showed a significant increase in its lifespan and performance.
 

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http://www.guoshenglaser.com/